Non-contact machining
The most important advantage of laser welding
in automotive manufacturing is reflected in the advanced non-contact
processing method. Traditional processing methods such as screw
fastening and adhesive connection cannot meet the requirements for
precision and robustness in modern automobile manufacturing, and the
application of new materials also makes traditional processing methods
slightly inferior. Laser welding is non-contact, and during the
processing process, laser precision welding
can be achieved without touching the product. It has achieved leapfrog
progress in the robustness, seamless, precision, and cleanliness of the
connection, providing more possibilities for the advancement of
automobiles.
Laser welding enhances the lightweight of automobiles
The use of laser welding can replace cast parts with more stamped parts in automobile manufacturing, and continuous laser welding
can replace scattered spot welds, reducing the overlap width and some
strengthening components, reducing the volume of the body structure
itself, thereby reducing the weight of the body and meeting the
requirements of energy conservation and emission reduction in
automobiles.
Improve the accuracy and stiffness of vehicle body assembly
There are hundreds or thousands of parts in a car's body and chassis,
and how to connect them together has a direct impact on the rigidity of
the entire vehicle body. Laser welding
can almost connect all metal materials of different thicknesses,
grades, types, and grades together, greatly improving the welding
accuracy and assembly accuracy of the body. The body stiffness is
increased by more than 30%, thereby improving the safety of the body.
Laser hybrid welding enhances process stability
Compared with pure laser welding technology, the use of laser hybrid welding technology
can greatly improve the connection ability of gaps in sheet metal
parts, thereby making more full use of the process stability of arc
welding during high-speed laser welding. In addition, the use of laser
welding can also reduce stamping and assembly costs in the manufacturing
process of automobile bodies, shorten production cycles, reduce the
number of parts, and improve the integration degree of the body.
The high economic value of laser welding has a great temptation for automotive companies. In the future, laser welding technology will
have great development space in automotive manufacturing and will
gradually be applied to body welding to replace traditional welding
processes. The highly automated and intelligent production lines are
driving automotive companies to replace traditional welding processes,
while also pushing automotive manufacturing into fully automated
production.
Laser welding
is not only used for welding structural components, but will also be
gradually applied to the manufacturing of panel components with the
improvement of technical level and the use of high-precision detection
instruments. Reduce the development costs of molds and investment costs
for automotive companies, creating more economic value for them.
About HGTECH
HGTECH is the pioneer and leader of laser industrial application in China, and the authoritative provider of global laser processing solutions.
We comprehensively layout the construction of laser intelligent
equipment, measurement and automation production lines, and smart
factories to provide an overall solution for intelligent manufacturing.
We deeply grasp the development trend of manufacturing industry,
constantly enrich products and solutions, adhere to exploring the
integration of automation, informatization, intelligence and
manufacturing industry, and provide various industries with laser cutting systems, laser welding systems, laser marking series,
laser texturing complete equipment, laser heat treatment systems, laser
drilling machines, lasers and various supporting devices The overall
plan for the construction of special laser processing equipment and
plasma cutting equipment, as well as automatic production lines and
smart factories.