Why choose laser welding
The application of laser welding technology
in automotive manufacturing can effectively improve the accuracy and
quality of welding, and plays an important role in promoting the
improvement of automotive quality. Laser welding has become one of the
important means in industrial manufacturing due to its advantages of
high energy density, small deformation, narrow heat affected zone, high
welding speed, easy implementation of automatic control, and no
subsequent processing.
Laser fiber welding application
Previously, resistance spot welding was commonly used in the joint
process of car roofs, side panels, and trunk lids. For example, in the
joint between the roof and the body, a grooved roof connection section
is set up for resistance spot welding. After the joint, in order to hide
the grooves and welding marks of the connection section, decorative
strips need to be used to cover it.
However,
in "laser brazing", the beauty of the base material can be maintained,
so the processing of connecting parts, decorative strips, and other
components and processes can be omitted. In addition, the strength and
speed of the joint will become about twice that of resistance spot
welding, which is mainly used in the automotive industry, whether in
Europe or Japan, and is becoming more and more widely used.
Laser remote welding application
Laser remote welding technology has many advantages, mainly manifested
in: high positioning accuracy, fast welding in a short time, and high welding efficiency;
During the welding process, there will be no reaction with relevant
fixtures, optical lenses, etc., resulting in contamination; Able to weld
according to the actual structural strength requirements to form the
required weld shape; The overall production efficiency is high and can
adapt to the welding needs of a large number of automotive components.
At present, this technology is mainly applied to the doors, side walls,
and other aspects of automobiles.
Application of Laser Composite Welding
Laser composite welding connects the laser beam with the arc, and
compared to individual laser welding, the molten pool area formed by
laser composite welding is larger. Therefore, parts with larger gaps can
also be welded. The arc welding process has the advantages of low cost,
good root gap connection ability, and the ability to affect its
microstructure by adding filler materials. Laser welding technology has
the characteristics of large penetration depth, high welding speed, low
heat load, and narrow weld seam. When welding metal workpieces, the deep penetration welding
effect of laser welding mainly depends on the laser beam density.
Therefore, parts with increasing wall thickness can be welded by
providing sufficient laser power. Laser composite welding can adapt to
various welding requirements and is therefore widely used in the
manufacturing of automotive bodies. In the next issue, we will explain
in detail the specific process of laser composite welding.
About HGTECH
HGTECH is the pioneer and leader of laser industrial application in China, and the authoritative provider of global laser processing solutions.
We comprehensively layout the construction of laser intelligent
equipment, measurement and automation production lines, and smart
factories to provide an overall solution for intelligent manufacturing.
We deeply grasp the development trend of manufacturing industry,
constantly enrich products and solutions, adhere to exploring the
integration of automation, informatization, intelligence and
manufacturing industry, and provide various industries with laser cutting systems, laser welding systems, laser marking series,
laser texturing complete equipment, laser heat treatment systems, laser
drilling machines, lasers and various supporting devices The overall
plan for the construction of special laser processing equipment and
plasma cutting equipment, as well as automatic production lines and
smart factories.