Laser self fusion welding
Laser self fusion welding: It belongs to deep fusion welding and is mainly used for top covers, side walls, car doors, etc. Laser remote welding:
using robots and galvanometers for remote beam positioning and welding.
Its advantages lie in significantly shorter positioning time and higher
efficiency compared to traditional laser processing. Currently, it has
gradually been promoted in Europe and America.
Laser self fusion welding
refers to two or more parts that need to be welded, which melt, cool,
and then condense into a whole to achieve the purpose of welding. This
welding method does not require the addition of flux during use, and the
entire process relies on the physical properties of the workpiece
itself to achieve the goal of fusion. When the laser power density
reaches a certain value, the temperature on the surface of the workpiece
rapidly rises and reaches its boiling point in a short period of time,
causing the metal to vaporize and form a slender hole. When the recoil
pressure of the metal vapor reaches an equilibrium value with the
surface tension and gravity of the liquid metal, the elongated hole no
longer deepens, ultimately forming a stable and deep hole. When the
small hole is closed, the weld seam is formed, and laser deep
penetration welding is completed.
In the process of automobile manufacturing, laser self fusion welding is mainly used in body assembly welding,
tailor welding, and component welding. According to the type of welding
seam, it can be classified into multiple types, such as single straight
seam, complex straight seam, non straight seam, etc. Among them, the
production process of single welding seam type is relatively simple, so
its application range is relatively wide.
Laser hybrid welding
Compared with pure laser welding technology, the use of laser hybrid
welding technology can greatly improve the connection ability of gaps in
sheet metal parts, allowing enterprises to more fully utilize the
process stability of arc welding during high-speed laser welding.
The
use of laser welding can also reduce stamping and assembly costs in the
manufacturing process of automobile bodies, shorten production cycles,
reduce the number of parts, and improve the integration degree of the
body. Laser welding of components,
with almost no deformation at the welding site, is fast and does not
require post weld heat treatment. Currently, laser welding of components
is widely used, commonly found in transmission gears, valve tappets,
door hinges, etc.
Laser arc composite welding
Arc welding utilizes the electrical phenomenon of "arc discharge", which
refers to a type of gas discharge phenomenon that generates current in
the air. Applying voltage to two mutually independent electrodes in
space disrupts the insulation of the air, generates current between the
two electrodes, and emits strong light and high heat. The arc shaped
light generated at this time is called "arc", and the welding method of
using arc heat as a heat source is "arc welding". Specifically, it is
divided into submerged arc welding, plasma welding, and gas electric
vertical welding (EGW).
About HGTECH
HGTECH is the pioneer and leader of laser industrial application in China, and the authoritative provider of global laser processing solutions.
We comprehensively layout the construction of laser intelligent
equipment, measurement and automation production lines, and smart
factories to provide an overall solution for intelligent manufacturing.
We deeply grasp the development trend of manufacturing industry,
constantly enrich products and solutions, adhere to exploring the
integration of automation, informatization, intelligence and
manufacturing industry, and provide various industries with laser cutting systems, laser welding systems, laser marking series,
laser texturing complete equipment, laser heat treatment systems, laser
drilling machines, lasers and various supporting devices The overall
plan for the construction of special laser processing equipment and
plasma cutting equipment, as well as automatic production lines and
smart factories.